Making of Surfaces and Interfaces
We manipulate materials at surfaces and interfaces over a large range of length scales from small organic molecules (nm) to composites for the building industry (metres). A recent expansion in synthetic chemistry and additive manufacturing has added significant capacity encompassing the range from the classical hard engineering materials to soft biomaterials.
Surface features and structured thin films can be engineered at Lancaster in-situ with sub-µm precision by using laser sintering, milling and machining. Energy- and material-efficient surface processing is achieved by multi-material additive manufacturing and carbon dioxide processing.
Molecular functionalisation of surfaces is achievable via two principal methods. Firstly, we carry out ex situ and in situ chemical synthesis, with the new chemistry transferred to substrates and/or devices. This mode of surface functionalisation is applied in applications spanning gas absorption, energy storage and generation, surface initiated “click-chemistry” and biologically-active molecular immobilisations. Secondly, we specialise in plasma polymerisation, a scalable gas-phase coating technique which allows industrial-scale processing across a broad range of materials to create nanoscale coatings for interfacial engineering. Applications of this approach range from high-performance fibre composites through to implantable biomaterials.