Manufacturing
We are enabling an in-depth understanding of fundamental and applied aspects of functional materials, composite systems, structural health monitoring, production processes and technologies.
We are enabling an in-depth understanding of fundamental and applied aspects of functional materials, composite systems, structural health monitoring, production processes and technologies.
Our focus on complex real-world challenges means we work with companies including:
A significant portfolio of industrially-driven collaboration in the fields of engineering design and advanced manufacturing, especially with SMEs.
Our work is also enabled through the Engineering Engagement Team and in the area of sustainable & green technologies by the Centre for Global Eco-Innovation.
Our main research areas include:
Centre for Global Eco-innovation, Lancaster Product Development Unit, Structures, Materials and Manufacturing, Work and Health Forum
Email meEnergy-harvesting powered wireless monitoring systems based on integrated smart composite structures and energy-aware architecture
The research is part of a more extensive £1 million project led by BAE Systems called En-come, that aims to develop an aircraft able to stay in the air for long periods.
The researchers will use sensors made from macro fibre composites adhered to the surface of aircraft wing panels to collect vibrations in the wings. Initial research will focus on analysing the structure of the aircraft using simulations of various structural forms and vibration spectrums. They will then be able to estimate the amount of energy that can be “harvested” by looking at the location, geometry of the sensor and the distribution of the energy.
Funded by the Engineering and Physical Sciences Research Council.
Multi-scale approaches to mechanical contraction and electrical wave conduction in a 3D model of human atria during fibrillation
The project is to tackle one of the grand challenges of integrative and systems biology that aims at predicting the behaviour of an organ under integrated actions of molecules, ions, cells and tissues operating at multi-physical scales.
The aim of this project is to tackle these challenges for the human atria (the upper chambers of the heart), malfunction of that cause morbidity and mortality. Specifically, we propose to:
Funded by the Engineering and Physical Sciences Research Council.
Multiscale modelling of failure in fibre-reinforced composites
The aim of the research is to enhance understanding of fibre-reinforced composites failure through a damage simulation. The proposed technique is equally applicable to other engineering materials, including biological materials where cells are the basic units.
Fibre-reinforced composites are extremely susceptive to micro damage, resulting in complex failure of their constituents and interfaces. The complex multi-scale failure process develops simultaneously on all length scales. Current models all failed to capture this process, resulting in an overly conservative design. A new modelling strategy is followed here by taking materials as assemblies of elementary micro-scale particles with macroscopic continuum behaviour. The new model gives the most significant advantage over the traditional methodologies: challenging problems, such as inhomogeneity, singularities, moving boundaries and fragmentation, can all be dealt with due to the discontinuous representation of the microstructure of composite materials.
Funding is by QinetiQ and PhD projects.
Metamodel assisted design optimization of piezoelectric flex transducer for maximal kinetic energy conversion
Optimal designs are achieved using Sequential Quadratic Programming (SQP) on metamodels generated with Genetic Programming from optimal Latin hypercube design of experiments.
Energy Harvesting Devices (EHD) has been widely used to generate electrical power from, e.g. the bio-kinetic energy of human body movement. To further improve the efficiency of the device, optimal design of the PFT for maximum output power subjected to given constraints is investigated using Sequential Quadratic Programming (SQP) on metamodels generated with Genetic Programming from optimal Latin hypercube design of experiments.
Modelling and design of deep drafted paired columns Semisubmersible platform and oil/gas flow in the pipes in deep sea
The research aims at paired column semisubmersible platform design for rough weather conditions, considering recommended standards such as DNV and American Bureau of Shipping. The research will also investigate the design of risers using alternative materials.
Deep draft semisubmersibles hulls systems are mainly used for designing drilling and production units in the oil and gas industry and the recently developed paired column semisubmersible platform for dry tree use has been added to the fleet. The unique arrangement of columns of this hull formation creates flow circulation within the hull structure which in turn generates an uneven drag around the hull. These circulations coupled with the wave loading creates an unusual loading on the columns which result in additional deformations of the hull structure. Risers are conduits that are used for the transportation of fluid materials from the seafloor to production and drilling facilities on the water surface, as well as from these facilities to the seafloor. They are susceptible to pressure and motion in the sea as well as corrosion.
This project is partly funded by NDDC.
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Innovative Multi-material Laser Additive Manufacturing using Novel Metal-Cored Wires and Ultrasound
01/04/2024 → 31/10/2027
Research
Investigation into in-line process monitoring for improved quality assurance in electron beam powder bed additive manufacture (EBPBAM) - Studentship (Siyu Xu)
01/04/2024 → 31/03/2027
Research
Additive manufacturing of advanced high-entropy alloys for extreme service conditions using ultrasonic vibration and impact
31/03/2024 → 30/03/2026
Research
Interdisciplinary Catalyst Funding - Innovative Laser Additive Manufacturing for Salvaged Construction Parts Repair
01/02/2024 → 31/07/2024
Research
Building Future Net-Zero Cities with Zero-Emissions Portland Cement
01/01/2024 → 31/12/2026
Research
TWI: A Digital Framework for the Design and Additive Manufacturing of Lattice Metamaterial Structures (METAMAT)
01/10/2023 → 31/03/2025
Research
Automating the Design for Additive Manufacture Process with AI
01/09/2023 → 29/02/2024
Research
Engineers in Business Competition - AY2022-23
01/05/2023 → 31/12/2023
Other
Identifying sustainable solutions for carpet and textile flooring waste
01/07/2022 → 30/06/2023
Research
Structural Elastomeric Fixings for Railway Applications
01/01/2021 → 01/01/2025
Research
Regenerated Laser Sinter Powders (RENDER)
01/05/2020 → 31/10/2021
Research
ACADEME PLUS (Advanced Manufacturing Capital for Skills Development & Employer Engagement - Extension)
01/04/2020 → 31/03/2023
Research
Post-consumer waste streams and the reworking/recycling of mattresses
01/10/2018 → 30/09/2019
Research
Applications for the Random Column Packing “Dixon Rings”
01/01/2018 → 31/12/2020
Research
Dynamics and optimal design of engine valve springs
01/01/2018 → 30/12/2020
Research
Static and Dynamic Analysis of Nonlinear Valve Springs Based on Finite Element Analysis and Machine Learning Algorithm
01/12/2017 → 15/10/2021
Research
Production Capable Additive Manufacturing of Polymers
01/10/2017 → 31/03/2020
Research
Additive Manufacturing - Technologies and Key Applications
25/09/2017 → 24/09/2018
Research
Research on adaptability of additive manufacturing technologies to the agricultural machinery design and manufacturing industry: know-how exchange activity
29/12/2016 → 28/12/2017
Other
Additive Manufacturing (3D Printing) of Electrodes for Fundamental Neuroscience
03/10/2016 → 30/06/2017
Research
Hybrid and Multi-Material Additive Manufacturing for End-Use Industrial Applications
01/10/2016 → 31/03/2017
Research
Advanced Manufacturing Capital for Skills Development & Employer Engagement
01/09/2016 → 30/09/2021
Research
Hydrodynamics and mechanics of composite risers cum marine hoses in oil/gas applications
01/10/2015 → 10/06/2022
Research
Development of a Universal Slicing and Scanning Engine
01/07/2015 → 31/03/2017
Research
Spatial Distribution of Blood Flow in Peripheral Vein Network by Non-Invasive Near-Infrared Imaging
01/07/2015 → 31/07/2017
Research
IS 2015 - High end capture and reproduction of cultural artefacts
01/06/2015 → 31/05/2016
Research
Deformation Behaviour of Woven Fibre Elastomeric Composites
01/10/2014 → 31/03/2019
Research
En-ComeE: Energy Harvesting Powered Wireless Monitoring Systems based on Integrated Smart Composite Structures and Energy-Aware Architecture
01/04/2014 → 31/08/2017
Research
3D modelling by computer fluid dynamics of local interactions of momentum, mass and heat transfers with catalyst deactivation in gas-solid catalytic reactors of low aspect ratios
01/11/2013 → 31/10/2017
Research
Hydrogen-Water Isotopic Exchange in a Trickle Bed Column by Process Simulation and 3D Computer Fluid Dynamics Modelling
01/11/2013 → 31/10/2017
Research
Visualization of local temperature and concentration inside packed bed reactors by near-infrared tomography
01/11/2013 → 31/10/2017
Research
Multi-scale Approaches to Mechanical Contraction and Electrical Wave Conduction in A 3D Model of Human Atria during Fibrillation
01/02/2013 → 31/07/2016
Research
Enhancing biomass gasification properties using embedded waste water derived catalysts
01/11/2012 → 06/07/2013
Other
Development and characterisation of novel structural composites from recycled materials
01/10/2012 → 30/09/2016
Research
Optimising the performance of particulate adsorbents
01/10/2012 → 30/09/2015
Research
Intelligent and integrated condition monitoring of distributed generation systems
16/01/2012 → 15/05/2013
Research